ABRESIST®
Fused Cast Basalt |
ALRESIST®
High Alumina Ceramics
|
ALRESIST®
TWC
Trowelable Epoxy Repair Compound |

ABRESIST is basalt based wear protection for plant
components where the material to be conveyed predominantly
causes friction-induced abrasion, in bunkers,
troughs, chutes, chain conveyors, mixers, separators,
pipes, pipe bends, cyclones, etc.
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High alumina ceramics for system components exposed
to extreme wear. Especially useful where thin
linings or smooth surfaces are required, such
as in circulating air separators, cyclones, screw
centrifuges, vibrating chutes, fans, fan blades,
etc.
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ALRESIST® TWC is a two-part trowelable epoxy
repair compound containing 50% by volume sapphire
hard (9 mohs) alumina ceramic beads (Al2O3) and
silicon carbide particles. Easy to mix and apply,
the thixotropic paste is self curing.
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KALBOND
Bonding System
for ALRESIST
Protective Linings |
KALCOR®
Zirconium Corundum |
KALCOR-S
Zirconium Corundum |

KALBOND is a high performance adhesive bonding
system that provides superior adhesion and strength.
It permits the bonding of engineered ALRESIST®
protective linings to components used in dynamic
situations and subject to abrasion and corrosion.
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KALCOR® is a material composed of alumina
and zirconia. It is recommended for particularly
high abrasion and/or high temperatures, e. g.
in cyclones and separators, in chutes for hot
sinter or clinker, for mixers, pipelines, etc.
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This zirconium corundum material has been engineered for good abrasion resistance and high temperature resistance up to 1,250°C / 2,282°F. KALCOR-S is produced by cold forming aluminum oxide and zirconium oxide raw materials into tiles, shaped elements and tube cylinders and then sintered. This allows the production of elements tailored to a variety of system component geometries.
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KALCRET®
Hard Compound |
KALCRET®-S
Sprayable Hard Compound |
KALFLEX
Flexible Wear Protection |

Cement-bonded hard compound for a continuous lining
in plant components where high wear and high temperature
occur.
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New spray system applies abrasion resistant KALCRET®-S
wear compound to large surfaces quickly and reliably,
in a uniform, compact layer, free of joints.
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KALFLEX wear resistant flexible pipe systems provide
a cost effective solution for connecting conveying
system components that move due to vibration, thermal
expansion, or as a result of intended movement.
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KALMETALL®
C
Hard Castings |
KALMETALL®-TC
Tungsten Carbide |
KALMETALL®
W
Hard Overlay Welding |

Hard castings with a range of wear resistant
properties. The linings are tailored to handle the
specific combination
of impact wear and sliding abrasion for each application.
Ideal for floors of concrete mixers, pump housings,
linings for roller mills, mixer blades, mill linings
and straight and spiral chute linings.
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KALMETALL®-TC Tungsten Carbide provides the best
protection available for extreme wear and impact.
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Iron-alloy castings and overlay weldings of various
qualities. They withstand high sliding and/or impact
abrasion and are therefore suitable for inlet chutes,
transfer chutes, hoppers, cyclones, etc.
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KALPOXY
Wear Compound |
KALSICA®
Silicon Carbide Ceramics |
KERAFLEX
Wear Protection Systems |

KALPOXY is a highly wear resistant epoxy bonded hard compound with over 70% solids, used as a jointless lining for structural components and repairs. KALPOXY features a short curing time and is easily applied on nearly any surface, even overhead, in chutes, pipe systems, vessels and cyclones.
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Silicon carbide ceramics for system components exposed
to a combination of extreme wear and high temperature,
or thermal shock stresses, such as cyclones and
high-efficiency separators.
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Abresist Corporation introduces 2 new KERAFLEX wear protection systems, consisting of ALRESIST® high alumina ceramics or KALMETALL®W hard overlay welding plates vulcanized to a steel base. These systems are well suited where high abrasion and impact occur in combination. Maximum operating temperature is 176º F / 80º C.
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Abresist
Suitable Material |
 |

No two abrasion problems are
identical. Abresist helps identify which lining
material is most suitable and most economical
for your particular application.
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