ABRESIST®
Fused Cast Basalt |
KALOCER®
TWC
Trowelable Epoxy Repair Compound |
KALBOND Bonding System for KALOCER®
Protective Linings |
ABRESIST is basalt based wear protection for plant
components where the material to be conveyed predominantly
causes friction-induced abrasion, in bunkers,
troughs, chutes, chain conveyors, mixers, separators,
pipes, pipe bends, cyclones, etc.
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KALOCER® TWC is a two-part trowelable epoxy
repair compound containing 50% by volume sapphire
hard (9 mohs) alumina ceramic beads (Al2O3) and
silicon carbide particles. Easy to mix and apply,
the thixotropic paste is self curing.
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KALBOND is a high performance adhesive bonding
system that provides superior adhesion and strength.
It permits the bonding of engineered KALOCER® protective linings to components used in dynamic
situations and subject to abrasion and corrosion.
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KALCOR®
Zirconium Corundum |
KALCOR-S
Zirconium Corundum |
KALCRET®
Hard Compound |
KALCOR® is a material composed of alumina
and zirconia. It is recommended for particularly
high abrasion and/or high temperatures, e. g.
in cyclones and separators, in chutes for hot
sinter or clinker, for mixers, pipelines, etc.
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This zirconium corundum material has been engineered for good abrasion resistance and high temperature resistance up to 1,250°C / 2,282°F. KALCOR-S is produced by cold forming aluminum oxide and zirconium oxide raw materials into tiles, shaped elements and tube cylinders and then sintered.
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Cement-bonded hard compound for a continuous lining
in plant components where high wear and high temperature
occur.
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| KALCRET®-S Sprayable Hard Compound |
KALDETECT Wear Detection Monitor System |
KALFLEX
Flexible Wear Protection |
New spray system applies abrasion resistant KALCRET®-S
wear compound to large surfaces quickly and reliably,
in a uniform, compact layer, free of joints.
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Even superior wear resistant linings do not have
unlimited lifetimes, especially in cases of extremely abrasive
materials and harsh operating conditions.
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KALFLEX wear resistant flexible pipe systems provide
a cost effective solution for connecting conveying
system components that move due to vibration, thermal
expansion, or as a result of intended movement.
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KALMETALL®
C
Hard Castings |
KALMETALL®-TC
Tungsten Carbide |
KALMETALL®
W
Hard Overlay Welding |
Hard castings with a range of wear resistant
properties. The linings are tailored to handle the
specific combination
of impact wear and sliding abrasion for each application.
Ideal for floors of concrete mixers, pump housings,
linings for roller mills, mixer blades, mill linings
and straight and spiral chute linings.
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KALMETALL®-TC Tungsten Carbide provides the best
protection available for extreme wear and impact.
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Iron-alloy castings and overlay weldings of various
qualities. They withstand high sliding and/or impact
abrasion and are therefore suitable for inlet chutes,
transfer chutes, hoppers, cyclones, etc.
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KALOCER®
High Alumina Ceramics
(formerly Alresist)
|
KALPOXY® NS Epoxy
Bonded Wear Compound |
KALSICA®
Silicon Carbide
Ceramics |
High alumina ceramics for system components exposed
to extreme wear. Especially useful where thin
linings or smooth surfaces are required, such
as in circulating air separators, cyclones, screw
centrifuges, vibrating chutes, fans, fan blades,
etc.
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KALPOXY® NS is a non-sagging epoxy bonded wear compound designed to solve wear and abrasion on almost any surface. It contains ultra-high loading levels of silicon carbide (70%) and is mixed with DuPont Kevlar® fibers to create a unique non-sagging epoxy bonded wear compound with exceptional abrasion resistance and toughness.
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Silicon carbide ceramics for system components exposed
to a combination of extreme wear and high temperature,
or thermal shock stresses, such as cyclones and
high-efficiency separators.
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KERAFLEX
Wear Protection Systems |
Abresist Kalenborn
Suitable Material |
Abresist Kalenborn introduces 2 new KERAFLEX wear protection systems, consisting of KALOCER® High Alumina Ceramics or KALMETALL®W hard overlay welding plates vulcanized to a steel base. These systems are well suited where high abrasion and impact occur in combination. Maximum operating temperature is 176º F / 80º C.
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No two abrasion problems are
identical. Abresist Kalenborn helps identify which lining
material is most suitable and most economical
for your particular application.
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