KALIMPACT® Wear Protection Systems

Wear Protection Systems for Extreme Impact and Wear

  • KERAFLEX wear protection system suited for high abrasion and impact wear resistanceImpact resistant components.
  • Hard and wear resistant surface.
  • Impact wear resistance assemblies with a customized rubber layer as well as optimal vulcanization of the system designed for specific conditions.
  • Simple and reliable mechanical attachment.
  • Can be glued in place when steel backing plate is not used.
  • Elements easily replaceable.
  • Good sound insulation and reduction.
  • Optimal adaptation to the specific requirements thanks to varying sizes, thickness and design.
  • Standard sizes include: 24” x 12”, 20” x 20”, 12” x 12” and 6” x 6”. Custom sizes also available.
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KALIMPACT® wear protection systems are a combination of KALOCER® High Alumina Ceramics or KALMETALL hard overlay welded plates vulcanized onto rubber mats for a wear resistant surface. Mechanically attached to a steel structure using studs or bolts, the composite lining has a maximum application temperature of 80°C /176°F.

KALOCER High Alumina Ceramics and KALMETALL Hard Overlay Welding

ALRESIST high alumina ceramics and other wear resistant surfaces from Kalenborn Abresist.
KERAFLEX installed at a ship unloading facility handling taconite.
KALIMPACT installed at a ship unloading facility handling taconite.

Wear Protection System Options:

The system consists of KALOCER high alumina ceramics, rubber and steel that are vulcanized into a single assembly. The elements are mechanically attached to the subsurface by bolts or threaded studs on the back. The bolt system can also be used with KALIMPACT WRM and KALIMPACT RM.

The system consists of a combination of KALOCER high alumina ceramics and rubber. The elements are flexible and can be matched to surfaces of varying geometry. KALIMPACT KR is normally glued in place. Different types of adhesive are available for that purpose.

The KALIMPACT WRM system consists of KALMETALL, rubber and a steel backing plate. The system is vulcanized into a single assembly.

KALIMPACT RM is a system made up of rubber and steel vulcanized together. It can be bolted or glued into place.



Kalenborn Abresist also recommends these other wear resistant linings: