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> Cement Plant Wear Protection
Cement Plant Wear Protection
Reduce
Costs and Avoid Downtime
The conveying and storing of large quantities
of abrasive bulk material in cement plants is a constant source
of abrasion. Unless they are suitably protected these systems
will require frequent repair or replacement. Abresist offers
a wide array of wear protection primarily with ceramic and
metallic materials. We can supply a tailor-made solution for
your particular problem. Our experts are prepared to be of
assistance.
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| Abresist offers a complete
array of wear protection materials for cement plants.
|
Screw conveyor protected
with KALMETALL® W 100. |
Pipes, Components and Service
Optimal Solution for Every Plant Component
All the systems in cement plants are at risk with regard to
wear. It starts with the raw material storage and raw material
processing, as well as coal pulverizing and injection into
the rotary kiln. Furthermore, clinker handling and clinker
grinding as well as the handling of additives and cement see
the same problems. Service lifetimes of many years are often
achieved with the following materials:
- ABRESIST® Fused Cast Basalt
- ALRESIST® High Alumina Ceramics
- KALCOR® Cast Zirconium Corundum
- KALSICA® Silicon Carbide Ceramics
- KALMETALL®-C Hard Casting
- KALMETALL®-TC Tungsten Carbide
- KALMETALL® W Hard Overlay Welded Steel
- KALCRET® Hard Compound
- KALCRET®-S Sprayable Hard Compound
- KALFLEX Flexible Wear Protection
- KALBOND Bonding System for ALRESIST Protective
Linings
- ALRESIST® TWC Ceramic Filled Epoxy Wear
Coating
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Left:
ABRESIST elbows for cement transport.
Right: Separator lining
of custom ABRESIST tiles.
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In addition, material combinations have been
very successful, providing both technically and economically
optimal solutions.
Wear Protected Components
| Components |
Lining Materials |
| Cyclones |
ABRESIST, KALCOR, ALRESIST, KALSICA, KALCRET,
KALMETALL W |
| Fan Housings
|
ALRESIST, KALCRET,
KALMETALL W, KALMETALL-C
|
| Fan Rotors |
ALRESIST, KALMETALL W, KALMETALL-TC |
| Gates |
ALRESIST, KALCOR, KALSICA,
KALMETALL W, KALCRET
|
| Hydraulic Conveyors
|
ABRESIST, KALCOR, ALRESIST
|
| Mechanical
Conveyors |
ABRESIST, ALRESIST, KALCRET,
KALMETALL W, KALMETALL-C
|
| Nozzles |
ALRESIST, KALSICA
|
Pneumatic
Conveyors |
ABRESIST, KALCOR, ALRESIST
KALCRET, KALMETALL-C, KALMETALL W
|
| Pumps |
KALSICA |
| Separators |
ABRESIST, KALCOR, ALRESIST, KALSICA, KALMETALL
W, KALCRET |
| Sieves/Screens |
KALMETALL W, KALMETALL-C |
| Transfer Stations
|
ABRESIST, ALRESIST, KALMETALL W |
| Valves and
Fittings |
ALRESIST |
|
Extend Lifetime for Vertical Roller
Mills
Abresist supplies grinding
rolls, grinding tables and mill linings for vertical roller
mills used for raw material, coal and clinker.
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Top:
Mill liner plates in KALMETALL-TC.
Bottom: Newly
cast component made of KALMETALL-C 151hard casting, each
approximately 5’0”Ø(1,500mm).
|
Closeup of mill liner
plates
in KALMETALL-TC. |
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Extended Lifetime
for all Separator Systems
Precise fitting of ALRESIST® high alumina ceramics,
1/2” (12mm) and 1” (25mm) thick. |
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Proven Solutions for Raw Meal Handling
Raw meal transport to the preheater
–
protected with KALCRET.
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From the Preheater to the Rotary
Kiln
| Lining of Preheater Cyclones |
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| Solution offered: |
- Pre-fabricated KALCRET shapes with
insulation and mechanical attachment to the steel
structure.
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| This ensures: |
- High wear protection
- High thermal insulation
- Short installation times
|
 Reliable
Protection
of Clinker Systems
Clinker dust pipe protected with KALCRET®
hard compound.
Click here for the full story.
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